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Anti-collision Floor Lamination Film
A protective overlay engineered with energy-absorbing properties to minimize damage from impacts, drops, and heavy traffic on floor graphics and surfaces.
Manufactured by Shanghai Hanker Industrial Co., Ltd.
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Product Overview
Anti-collision Floor Lamination Film is a specialized protective material designed to safeguard floor graphics and underlying surfaces from physical damage caused by impacts. Its construction features a resilient core layer that absorbs and disperses kinetic energy from falling objects, equipment impacts, or concentrated loads. This preventive approach extends the functional lifespan of floor markings and decorative graphics in demanding environments.
The film employs a multi-layer architecture combining a tough exterior wear surface with a viscoelastic middle layer and a high-bond adhesive system. When subjected to impact, the core layer compresses to cushion the blow, then gradually recovers its original shape. This mechanism reduces the force transmitted to the printed graphic and floor substrate, preventing cracks, dents, and punctures that would otherwise necessitate repairs or replacements.
Primary Function
Impact Absorption & Protection
Core Technology
Viscoelastic Energy Dissipation
Construction Type
Multi-layer Composite
Protection Level
Medium to Heavy Impact
Product Parameters
Technical specifications defining the protective capabilities and material properties of Anti-collision Floor Lamination Film.
Physical & Structural Properties
| Total Thickness | 15 mil, 25 mil, 40 mil (380μm, 635μm, 1016μm) |
| Layer Construction | Wear Layer / Energy-absorbing Core / Adhesive Layer |
| Core Material | Cross-linked Polyethylene Foam or Modified Rubber Compound |
| Surface Finish | Clear Matte, Satin, Light Texture |
| Density (Core) | 0.25 - 0.60 g/cm³ (variable by thickness/application) |
| Roll Width | 24", 36", 48" (610mm, 914mm, 1219mm) |
| Roll Length | 25 yd, 50 yd (22.9m, 45.7m) |
Impact Protection Performance
| Impact Energy Absorption | Up to 15 Joules (per ASTM D5628) |
| Drop Test Performance | Withstands 0.5kg steel ball from 1.5m height |
| Compression Recovery | > 85% recovery after 24 hours (70% compression) |
| Static Load Resistance | Up to 500 psi for 24 hours without permanent deformation |
| Abrasion Resistance | > 8,000 cycles (Taber, H-18 wheel) |
| Tensile Strength | > 30 N/cm (designed for flexibility, not maximum strength) |
| Operating Temperature | -25°C to 80°C |
Environmental & Durability Data
| Water & Moisture Resistance | Excellent (closed-cell core variants available) |
| Oil & Chemical Resistance | Resists hydraulic fluids, lubricants, diluted acids/alkalis |
| UV Stability | Good for indoor use; limited outdoor UV resistance |
| Flame Spread Rating | Class I (ASTM E84) available upon request |
| Sound Transmission Class (STC) Improvement | 3-5 dB reduction in impact noise |
Note: Protective performance is relative to impact force, object geometry, and substrate rigidity. The film is designed to reduce damage, not eliminate it entirely from extreme impacts. For high-risk areas, consider thicker variants or complementary protective measures.
About Shanghai Hanker Industrial Co., Ltd.
Shanghai Hanker Industrial Co., Ltd. is China Anti-collision Floor Lamination Film Manufacturers and Wholesale Anti-collision Floor Lamination Film Suppliers. With over 20 years of industry experience, we have grown into a fully-integrated enterprise capable of producing a complete range of products across the entire industrial chain.
2004-2005
Company Foundation
Shanghai Hanker Industrial Co., Ltd began preparations in 2004 and was officially registered and established in 2005. The DPI brand was founded in the same year, marking the beginning of our journey in the adhesive materials industry.
2012
Expansion of Production Base
To enhance the influence and market share of the DPI brand, we expanded our production base to Nanhuating Industrial Park in Fengxian District, Shanghai. The facility covers 25,000 square meters and employs over 160 people, equipped with modern production workshops and advanced equipment including silicone coating machines, laminating machines, and automated punching machines.
2016
New Manufacturing Facility in Jiangsu
We established Jiangsu DPI New Materials Co., Ltd. in Qidong, Jiangsu Province, covering 34,000 square meters. This facility is equipped with China's leading calendering machine, high-standard silicon coating machines, and PE coating machines, enabling independent production of raw materials like PVC calendering film and release paper.
Present
Industry Leadership and Innovation
Today, Hanker has developed into a fully-integrated enterprise with comprehensive capabilities across upstream, midstream, and downstream industrial chains. We hold over 65 invention and utility model patents, and our high-quality DPI products are sold to more than 80 countries worldwide.
Certifications & Quality Standards
National High-tech Enterprise
ISO9001 Quality Management
ISO14001 Environmental Management
Shanghai Contract-abiding Enterprise
Environmental Commitment
We actively uphold our environmental protection responsibilities by utilizing advanced RTO equipment, achieving a 99.9% waste gas treatment rate. We encourage full employee participation in environmental practices and support sustainable development through tangible actions.
Product Benefits
This specialized film provides targeted benefits focused on physical protection and risk mitigation.
Reduced Damage from Impacts
The energy-absorbing core disperses impact forces over a larger area, minimizing localized damage to graphics and flooring substrates.
Extended Service Life for Graphics
Protects the integrity of printed information and decorative elements, reducing replacement frequency and associated downtime or costs.
Noise Reduction Properties
Dampens impact sounds from dropped tools, equipment movement, and foot traffic, contributing to a quieter working environment.
Product Features
The film incorporates several engineered features specifically designed for impact protection.
- Viscoelastic Core Technology: A specialized polymer formulation that exhibits both viscous and elastic characteristics, effectively converting impact energy into heat through internal friction.
- Puncture-resistant Top Layer: A tough polyester or polyurethane film provides a barrier against sharp objects while maintaining clarity for graphic visibility.
- Gradient Density Construction: Some variants feature graduated density through the core thickness, optimizing energy absorption across different impact levels.
- Closed-cell Structure Option: Available with closed-cell foam cores that prevent moisture ingress, making them suitable for occasionally wet environments.
- Edge Reinforcement Design: Enhanced edge construction resists delamination and peeling under shear stresses from impacts near film boundaries.
- Thermal Insulation Properties: The foam core provides measurable thermal resistance (R-value approximately 0.5-1.0 per inch).
- Vibration Dampening: Reduces transmission of machinery vibrations through floor structures to adjacent areas.
- Conformable Yet Supportive: Flexible enough to adhere to flat surfaces while providing sufficient support to prevent bottoming out under typical impacts.
Product Applications
This protective film is specified for environments where floor graphics are exposed to physical abuse from equipment, tools, or heavy traffic.
Manufacturing & Industrial Facilities
Protects critical floor markings and safety graphics in environments where tools, parts, and equipment pose constant impact risks.
- Machine Shop Floor Markings: Over safety perimeters, tool shadow boards, and equipment placement indicators.
- Assembly Line Graphics: Protecting work cell boundaries, parts positioning guides, and quality control checkpoints.
- Welding & Fabrication Areas: Over safety warnings, electrical hazard markings, and ventilation zone indicators.
- CNC Machining Centers: Protecting floor-based programming references and operator guidance systems.
Warehousing & Logistics Operations
Safeguards navigation and safety graphics in high-activity zones with frequent equipment and package movement.
- Forklift Traffic Lanes: Over directional arrows, speed limit markings, and intersection warnings.
- Loading Dock Markings: Protecting chock placement indicators, trailer positioning guides, and safety zone boundaries.
- Pallet Storage Zones: Over rack position markers, weight capacity indicators, and storage category identifiers.
- Sortation System Floor Graphics: Protecting conveyor alignment marks, divert point indicators, and package flow guides.
Fitness & Recreational Facilities
Shields floor graphics in athletic environments subject to dropped weights, equipment impacts, and abrasive foot traffic.
- Weight Room Floor Graphics: Over branded elements, exercise zone demarcations, and equipment spacing guides.
- Cross-training Area Markings: Protecting HIIT workout grids, agility ladder positions, and functional training zone indicators.
- Climbing Gym Fall Zones: Over safety information, difficulty ratings, and instructional graphics in bouldering areas.
- Sports Court Markings: Protecting multi-use court lines, player position indicators, and game boundary markers.
Protection Level Selection Guide
| Risk Environment | Recommended Thickness | Typical Impact Sources | Protection Objective | Maintenance Considerations |
|---|---|---|---|---|
| Light Industrial (Electronics Assembly) | 15 mil | Hand tools, small parts bins, rolling carts | Prevent scratches and minor dents | Standard cleaning, inspect for cuts |
| Medium Industrial (Machine Shops) | 25 mil | Wrenches, medium parts, occasional tool drops | Resist punctures, moderate impacts | Regular inspection, repair cuts promptly |
| Heavy Industrial (Foundries, Forging) | 40 mil | Heavy tools, equipment components, significant drops | Absorb high-energy impacts | Frequent inspection, may show compression marks |
| Fitness & High-impact Sports | 25 mil - 40 mil | Free weights, kettlebell drops, equipment impacts | Protect flooring, reduce noise | Clean sweat/chemicals promptly, check edges |
Installation & Performance Optimization
Substrate Preparation
Apply only to smooth, rigid substrates. The film's effectiveness is reduced on flexible or uneven surfaces. Ensure complete adhesion across the entire surface to prevent edge lifting under impact.
Temperature Considerations
Install when ambient and substrate temperatures are between 15°C-30°C (60°F-86°F). Cold temperatures reduce adhesive flow; hot temperatures may cause excessive initial compression.
Edge Treatment
Seal edges with compatible seam sealer or edge banding in high-traffic areas to prevent moisture ingress and edge lifting. Consider beveled edges at transitions to adjacent flooring.
Performance Monitoring
Periodically inspect for cuts, punctures, or areas of permanent compression. While the film is sacrificial, early detection of damage prevents moisture penetration to the substrate.
Frequently Asked Questions
Frequently asked questions about the protective capabilities and usage of Anti-collision Floor Lamination Film.
What types of impacts is it designed to protect against?
It is engineered for medium-energy impacts typical in industrial and commercial settings: dropped hand tools (wrenches, hammers), falling equipment components, rolling equipment contacts, and accidental impacts from carts or dollies. It is not designed for protection against intentional abuse or extremely high-energy impacts.
How does it affect the feel of the floor underfoot?
The thicker variants (25 mil and above) may create a slightly cushioned feel compared to bare concrete or tile. This is generally perceived as more comfortable for standing work. The deflection under normal foot traffic is minimal but noticeable when compared directly with uncoated floors.
Can it be used under heavy stationary equipment like machinery or racks?
For stationary heavy loads, the film may experience permanent compression (compression set) over time. For equipment that will remain in place for extended periods, it is recommended to either omit the film in that specific footprint or use a higher-density variant specifically designed for static loads.
How does it perform with chemical exposure from spills?
The top wear layer provides good resistance to common industrial chemicals, oils, and cleaning solutions. However, prolonged exposure to aggressive solvents or acids can damage the film. Prompt cleanup of spills is recommended. For areas with frequent chemical exposure, consult chemical resistance charts for specific compatibility.
What is the repair process if the film gets damaged?
Small punctures or cuts can be repaired using compatible patching material and adhesive. For larger damaged areas, the affected section can be cut out and replaced with new material, feathering the edges for a smooth transition. Proper surface preparation of the repair area is essential for adhesion.
Interested in DPI Color Cutting Vinyl?
As a direct manufacturer with over 20 years of experience, Shanghai Hanker Industrial offers competitive pricing, flexible order quantities, and comprehensive technical support for our DPI brand products.
