What are the key factors affecting the high-quality production of digital printing

2020.09.18

1. Physical and chemical testing indicators of fabrics
In addition to the fabric itself, in the transfer process, the main physical and chemical indicators come from the ink, which affects the sun, dry/wet rubbing fastness, perspiration fastness, and indicators such as azo and heavy metal content. The current low-temperature type disperse dyes The fastness is generally low, so it will be difficult to make outdoor products, and there will be some problems in overseas transportation. In addition, the physical and chemical testing indicators have a certain relationship with the paper coating. Whether the paper coating has residual harmful substances on the fabric affects the testing indicators of the fabric. Therefore, the selection of high-quality ink and paper is essential for digital printing production!
Second, the fineness of the pattern
Although digital printing is not restricted by flower back and color, many exquisite designs also bring challenges to digital printing. There are two main aspects that affect the accuracy of the pattern: 1. The accuracy of the print head. Generally speaking, the accuracy of the print head is below 5pl, which is suitable for high-quality order requirements and is variable ink drop printing; 2. The flatness of the printing platform/paper The transmission structure is mainly related to the continuous flatness of the paper on the printing platform. The unevenness of the paper will directly affect the printing accuracy and even cause the color difference.
Three, color consistency
The color consistency is related to the production capacity of print heads, inks, software, and stand-alone machines. Different print heads have different chromatic aberration performance in printing, whether the ink is stable, whether it is consistent or not, and the concentration also has a direct impact on the color. The different choices of rip software have different color noises, color gradation changes, and color tracking. The color consistency of production is much higher than that of multi-machine production.
Fourth, continuous productivity
Digital printing orders generally have a pattern of thousands of meters. Whether the ink is broken during the printing process, whether the retractable system is stable, and whether the retractable system is neatly retracted and other factors are very important to the printing quality, which is also related to the product qualification rate of the printing factory. Negative pressure ink supply, degassing device, these factors* ensure printing to a certain extent, and the air expansion shaft solution has become one of the high-speed and stable industrial-grade standard equipment.
The high-quality production of digital printing is the need for industry upgrading and the direction of future development. Starting from the above four aspects, we will start to improve the quality of digital printing processing and will better occupy the digital printing market.

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